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Serving the communities of Bures St Mary and Bures Hamlet

 
Knitting Mill and Cheese Factory

 


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Factory site, jcn of Church Square and Nayland Rd

 

The residential properties in Nayland Rd now stand on a site which began life as a Maltings (date unknown). The owners were `Freeman - Rodwell`, there was no connection with the Maltings in Station Hill.
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This shows the One Bell PH on the left, in Nayland Rd looking towards the School. After demolition, it was the car park to the Cheese Factory. When the factory finally closed the car park was developed with modern residential properties.
The Maltings can clearly be seen on the right, opposite.

 

We know from local information that it must have been in business until the 1920`s

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Sometime between the 1920`s and 1924 the Maltings were converted and taken over by Cornard Mills.
We know from records the Chimney for the boilers was built during 1924, not only to provide draft for the boilers but to vent the smoke away from the village.

It was then the main dying and fabric finishing works for material that was knitted at Cornard Mills. Both the Bures and Cornard sites were owned by Melsos. The local factory here was known as the `Stour Valley Dyeworks`


For something like 30 years Chambers had a contract with the factory to transport anthracite from the railway station to the factory (and also the Mill) to fuel the boilers. Transport in those days was by horse and cart.
In later years the boilers were converted to oil, happily for the residents this brought and end to the black dense smoke and smuts which belched from the chimney. The chimney was now redundant, but it continued in use to vent the boilers.Shortly after the second world war the chimney was struck by lightening. Large cracks appeared and for safety reasons the height was lowered and metal bands fitted for support.
During the 1960`s the factory was taken over by Vyella Coates.

August 1961 - Suffolk Free Press reports the closure of the Dye Works
23rd January 1964, Factory gutted by fire

The fire was so fierce the could be seen approaching the village at the top of Wormingford Hill.
Rebuilt a year later and reopened as "The Cornard Knitting Mills"

The new factory rebuilt after the fire, to the right the spinning looms

CKM first used a 5 ton Bedford delivery lorry, but this was later increased to a 7 tonner. This operated on the Bures to Manchester and the Midlands twice weekly Mon-Wed and Thurs - Fri.
Business was combined with a department of Bradford Dyers in George Street, Prestwich, Manchester.


Another lorry was used on Wed - Fri to Somerset
Staff would wait for the Somerset lorries return, ready to pick up the fresh clotted cream it collected from roadside farmshops.

 

(text by Allan Foote who drove these vehicles)

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Cornard Knitting Mills, Boilerhouse and staff


Lancashire Oil Filled Boilers (above)

Note the oval shaped removable disc below the two fire heating tubes. Wes Cardy and Allan Foote spent a whole summer shutdown, inside manually descaling the fur from the boiler tubes
They both found that a wandering lamp lead when placed over the top of a transistor radio acted an an aerial.
Music while you work, to alleviate the boredom.


Cyril Smith ( Claypits) and Alf from Stoke.

Bill, boilerman from Sudbury



Cyril Smith alias "The Colonel"

Bill, boilerman from Sudbury

Len Suttonwood. Electrician

DYE HOUSE:- This had beam dying ducts, brushing machines, a cropping machine and a hydro centrifugal drum dryer

KNITTING SHOP:- had 12 Singer circular knitting machines making rayon, nylon and cotton fabric for brushed terry towelling, slipper lining and car stretch seat covers

POWER:- To the right of the Lancashire boilers was a room that housed a steam engine driving by a large DC Generator (scrapped 1964) operated by George Willoughby.
This powered the whole premises and made it self contained for power. This was before the age of 240v AC and three phase 440v AC.
The original Hydro was a gigantic DC Motor maintained by George Willougby from the Nayland Rd.

If a Sudbury chauffeur was going to Col Stn (the car used was a V10 Jag) to collect Joe Hyman (the Chief, see foot of page) he would call in and warn all the male staff to get their hats off. Joe was a strict Jew and he would sack anybody seen wearing a hat other that a skull cap.
His other policy was to employ two me to do three mens work - Reasonable Wages !

STAFF
Staff who worked at CKM, but do you know anymore ?

Denis Harris
Wes Cardy
Dave Nichols
Ivor Turner
David Vango
Percy and Vera Street
Geof and Stan Game
Len Mcreath
Lil Smith
Brian Bolton
Percy Johnson
Ted Young
Allan Foote
Fred Smith

During 19 ??, work was subsequently transferred to the Manchester area and the works closed down

Memories of Bures and the Dye Works, from Allan Foote, North Wales ( April 2013)

Before Nat. Service, I used to work as a salesman for a fruit & veg. merchant in Colchester, and Bures was my destination on a Monday afternoon.

The premises I am referring to was originally an Oast House on the corner of Nayland Road.
When malting ceased the premises were changed into a dyeworks an was named Stour Valley Dyeworks. This was purchased by a Mancunian Joe Hyman, who also owned Melso's in Great Cornard. Joe Sold these out to Vyella and then he in turn purchased out Vyella and it was named Vyella International with renouned mills at Pleasley Vale and of course Vyella Fabric. The Cornard mills was renamed Gainsborough Cornard Ltd and the Bures dyehouse of S.V.D. was renamed Cornard Knitting Mills Ltd.
Before the fire circular knitting of rayon and nylon fabric was made on the first floor alongside Nayland Road and was on 3 shift operation, the dyeworks was operated on a 2 shift operation with the boiler house operating on 2 shift with a Lancashire oil fired boiler which in turn generated steam to drive the Direct Current generators to power the dyehouse machines. Dyeing machines, Raising machines, Cropping machines, and centrifugal forced spinning machines to extract the water.
After the fire a complete new factory was built on the site by a Sudbury builder with all local labour.
Staff were bused in from Colchester and Sudbury using our own vehicles as there was not enough suitable staff in Bures. Staff from the factory/mill spent quite a lot of their wages in Bures at the time as for one thing they used the Cafe opps. to 'The Swan' as a canteen at lunchtime. Parcels were also sent out on a regular daily basis from the Goods dept. at Bures Railway Station.
After closing down the mill was converted to a cheese factory which folded.

No2

I worked for C.K.M. till redundancy and I am sure there are a lot of past employees who must have some kind of contribution.
I myself was on the late shift as a CKM personel driver, and I was going to Colchester and the fire brigade passed us at Bergholt Brewery on the way to the disastrous fire. Somebody pushed my van out of the enclosed yard on to the Suffolk Knoll or it would have been destroyed.
New Singer machines were in the pipeline at the time of the fire and these were set up in Brands up at the Croft, and my mate 'Friar Tuck' was the warehouseman.
I was employed before redundancy as a long distance driver for C.K.M. two journeys per week and covered the Midlands but mainly Lancashire (Manchester) and Yorkshire, delivering rolls of cloth (car seat covers, slipper fabric) and picking up cotton/nylon yarn from manufacturers from throughout the north.
There were a lot of people employed at CKM who were characters in their own right.

N03
The oast house if my memory is correct had two towers/chimineys, on the buildings alongside Nayland Road I only knew it as a Dye works. Firstly there was a pair of big double doors on Church Square, in the centre of the walls, then a double fronted house then the Post Office. Then behind was a yard area with a yarn store on the left ground floor, and the knitting shop was on the floor above it. The towers area were used as storage for finished product, the area to the right was the dye house which contained the dye vats, spinners, and brushing machines. The bottom right of the yard was the boiler house, generating room and workshop, the bottom left area was where the fin. prod. inspection area was situated.
I nearly got the sack (severe warning) for giving a lift to two young ladies stranded in Colchester, I was coming out of Colchester by the Station in the C.K.M. bus about 22.40 and they were thumbing a lift having missed the last bus. I gave them a lift back to Bures and then they got somehow a lift to Alpheton from Bures. The next day they had a request played for me, thanking me for the lift on 'RADIO CAROLINE' which was played out in the knitting shop on full volume to drown the noise of the knitting machines, for all to hear including my manager who was not too pleased.

Note:- CKM refers to Cornard Knitting Mills

Memories of Bures and the Dye Works, from Dougie Dingwall, Norwich ( Dec2015)

My Godfather Fred Smith was another member of the CKM staff. He is shown here along with his wife at the CKM Christmas.
I believe he was a foreman there. They lived on Nayland Road opposite Bures House, and next to the One Bell Inn, where I lived. Being four at the time I have some vague memories of the factory fire in 1964. We were evacuated from the pub and stayed the night with Gert & Fred. My father Jim, elected to stay at the pub to ensure its safety and supply the firemen with refreshments. As a large part of the pub was of timber construction, the firemen sprayed water on it all night, to prevent any stray burning debris setting fire to it. I remember a few days later Fred took me to look around the burnt out factory, my only recollection of that is the smell of smoke and the amount of water laying around.
Fred was one of the lucky ones, when the mill eventually closed down he was transferred to their Cornard site.


 

Visit our other site at Bures.org.uk and view photographs taken of the staff,
CKM Christmas Party 1968
CKM Leaving Party for Peggy and Sam Potter


CHEESE FACTORY

After the Knitting Mills closed the site was sold to Swifts an American based company as a Cheese Factory, processing waste cheese from retail outlets. Lorries from such stores as Tesco`s, Dairy Crest etc and delivered the cheese which was then reconstituted and resold.
A large quantity of cheese was packaged in large tins for the army as well as cheese slices.
It employed a large number of villagers some estimating as many as about 60 employees.
Some names which were remembered:-

Ethel Staples Freda Garrad Joyce Norris Bernie Clampin Doreen Warden Mable Hume
Pearl Cousins Janet Dolland Betty Wilkinson Joan Baldwyn Eileen Joyce Dick Kemp
Maureen Row          

Can you recall anymore names?

During lunchtime the "Three Ways Cafe" over in Bridge Street was a popular venue for refreshments

It is well remembered, because of it`s very characteristic pungent smell of boiled-up cheese, which drifted across the village!

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Cheese Factory during the 1970`s

Staff car park which stood on the site of the "One Bell PH"
1973


Swifts loading bay taken from staff car park during 1973

 

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Aerial View of Factory. The chimney and Bures House the the bottom centre of the photograph can clearly be seen.

 

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1992 Cheese Factory with Steam Hauled excursion on Railway Line.
Bures House can be seen to the left of the factory.

Memories of the Cheese Factory, J Doddinghurst

I recall visiting the village during 1974 with my wife, to view at a property along Cuckoo Hill which I was interested in purchasing.
Standing in the garden, my wife and myself couldnt help but notice the odd smell in the air
"Whatever is that" we remarked
About an hour later we called into the local Post Office and asked the lady behind the counter "whats the smell"
?
I cannot recall getting a definitive answer but she replied " you will get use to it"

After we moved into our house, on many occassions when the wind was in the right direction we had to close the windows to keep the odour of boiled cheese outside and yes we did get used to it after a few weeks


After its closure it was left unoccupied for several years eventually becoming an eyesore in the heart of the village. Despite many plans for the building nothing ever materialised.
Finally in Feb 1995, the chimney was demolished and work started on the construction of a new housing development.

1995, The factory and the chimney in the process of being demolished

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vale
Factory Site now re-built as residential properties.


bures house Bures House - Built 1850 by James Dalton who owned the Maltings next door. He lived in these premises with the servants and staff occupying the basement.
Hitchcocks (previously family of the Mill) occupied these premises from 1875.
W.Church (founder of Church`s seeds) moved in shortly after 1913.


Photo taken 2006

Fire destroyed the house on 6th January 1982. More than 30 fireman fought for 2 hours to control the blaze. The fire started in the roof and was so extensive, water was pumped by a system of relay pumps from the River Stour. The damage to the 150 year old house was estimated to be over £50,000.
Author:- I can recall personally returning from work in Colchester at approximately 5.30pm and when I reached the top of Wormingford Hill I could see the fire in the distance. It was dark at that time of the year but the glow from the fire seemed to blanket the entire centre of the village. A sight I can still recall to this day.

It was subsequently internally gutted and re-built into flats with the adjacent land sold as an additional building plot.
`Garden House` was constructed approx. 1982 and now stands on the site of the garden and tennis courts that once belonged to Bures House.


NOTES
JOE HYMAN owner of CKM

In the 1960s, when industrial and managerial renaissance seemed to be reinvigorating the British economy, Joe Hyman, was among the most vital and successful of the new men. .
Hyman had remarkable qualities - imagination, boldness, the ability to grasp the implications of new technology, strong marketing sense, and a mastery of finance that amounted to near-genius. As for the unfortunate choice of textiles, that was an accident of birth. His grandfather and father were both textile merchants, and Hyman left Manchester grammar school at 16 to get a start in the industry.

Working for others, even his father, was not Hyman's style. After an early failure, he bought a small Suffolk knitting firm in 1957, renamed it Gainsborough Fabrics at Gt Cornard, and immediately demonstrated how new fabrics and production methods could raise demand and bring down costs.

He also understood the principles of growing by acquisition. The next buy was the Cornard Knitting Mill (Bures), followed in 1961 by William Hollins. Unlike most of the many (too many) textile firms of the day, Hollins possessed a national consumer brand: Viyella, best-known for warm pyjamas.
The prime combatants, however, were two industrial giants, ICI and Courtaulds, once partners in nylon. The partnership degenerated into open hostility, which culminated in a celebrated takeover battle when ICI was defeated.

So we were left with ICI and Joe Hyman as the main textile giants

Having built his original rise on brushed nylon, which accounted for massive shirt sales through Marks & Spencer, Hyman was quick to see the superior potential of polyester-cotton mixtures. ICI had pioneered the synthetic, but showed far less imagination than its protégé when it came to commercial exploitation.
The two were ill-suited partners. ICI was managed by career chemical engineers with little customer focus; Viyella International, as it became, was led by a multi-talented, multi-millionaire entrepreneur with an instinctive feel for markets.
The original cuddly, warm Viyella brand, for example, was transformed into a fabric range that had broad, modern appeal. Using his skills as a financial engineer, Hyman then added other companies and brands, notably Van Heusen, as he vied with Kearton to transform textiles into a world-beating industry.

But the effort was doomed, as was the ICI relationship. At a celebrated, late-night board meeting in December 1969, Hyman's underlings turned on the demanding master who had both dominated and inspired them. Whatever part ICI played -or did not play - in the ousting, his career as an industrial shaper and maker was over.
Joe Hyman b1921 d1999


Updated 18/04/2013
Updated 22/06/2014 new photos
Submission by Allan Foote

updated 14/03/2015
Boileroom photographs courtesy of Allan Foote

updated 15/03/2015
Complete web page re-written

updated 03/12/2015
Notes by dougie Dingwall